aFe BladeRunner Intercooler w/Tubes 03-07 Ford Diesel Trucks V8 6.0L (td)
aFe BladeRunner Intercooler w/Tubes 03-07 Ford Diesel Trucks V8 6.0L (td)
Description
BladeRunner Series
This BladeRunner Intercooler represents the next generation of intercoolers. The BladeRunner intercoolers utilize a 3.15" thick bar and plate design that is 44% larger than stock and outflows OE style tube and fin core designs by 40%! Silicone Couplers with beads are used for a leak-free seal. No blowouts with this coupler. End Tanks: The unique BladeRunner end tanks are constructed out of 3/16" TIG welded aluminum plate tanks that incorporate three multi-directional vanes. Multi-Directional Vane Technology: The BladeRunner MDV technology is used to direct hot air flow through the entire intercooler core. This allows for greater cooling than competitors units. 3.15" Thick Bar and Plate Core: The use of the bar and plate core design allows for greater airflow and increased heat dissipation over the much smaller tube and fin design used by the OEM. Multiple Auxiliary Ports: Four tapped 1/8" ports are supplied on the tanks for easy installation of gauges or nitrous oxide systems. Billet Aluminum Inlet/Outlets: Each BladeRunner Intercooler uses billet aluminum inlets and outlets for superior strength and durability. The 3-1/2" inlet/outlet with reducer couplings to match stock tubes. Tig-Welded: 100% TIG-Welded by certified craftsmen for race proven strength and durability. TIG-Welding provides the strongest welds reducing stress cracks. Flow and Performance: The intercooler tube is constructed of 3" mandrel bent powder-coated stainless steel tubing for maximum flow. Smooth transition bends allow for low turbulence, increasing horsepower, torque and lowering EGT's. Comes complete with 4-ply heavy duty couplings and constant tension T-bolt clamps for a tight and secure installation. The BladeRunner Intercooler is test pressure rated at 200psi which is perfect for high boost applications. Don't waste your time and money on modified factory intercoolers. Invest in the aFe BladeRunner intercooler, the most sophisticated intercooler design on the planet.
Additional Information
BladeRunner GT Series Intercooler Kit w/ Tubes Black Ford Diesel Trucks 03-07 V8-6.0L (td)
| Additional Application Notes | |
|---|---|
| • 3.15 in. Bar/Plate Design; Billet Alum.; 3.5 in. Inlet/Outlet w/Reducer Couplings; Incl. 3 in. Hot/Cold Side Tubes; Couplings/T-Bolt Clamps;Not Legal For Sale Or Use In California | |
These additional application notes are supplied by the manufacturer and collated from multiple year ranges. Not all of these notes may apply to every year or every variant. Please contact a StreetFX agent for clarification if required.
Data: v2 - Desc: v4.2 - Upd: 2026-11-07 15:42:44
Features
- 100% TIG-Welded For Strength And Durability
- Coupler Hose Allows For Expansion/Movement/Vibration
- Factory Mounting Locations
- High Quality Reinforced 5-Ply Silicone Couplings
- Includes Hardware For A Hassle Free Installation
- Intercooler Is Test Pressure Rated At 200 PSI
- Powdercoat Black Tubes For Heat Resistance
- Stainless Steel Spring Loaded T-Bolt Clamps
- Stainless Steel Tubes
Images are supplied by the manufacturer and may be generic. While all efforts are made to provide accurate pictures, there may be differences in the actual product, such as colour, quantity, version, or included components. Please carefully review the description and specifications for details on inclusions or any variations. Some items may be sold individually or in sets, and images may occasionally depict additional products or quantities not included in your purchase. For assistance or clarification, please contact customer support.
Specifications
Product Details
| Description: | BladeRunner GT Series Intercooler Kit w/ Tubes Black |
| Part Number: | afe46-20102-1 |
Reference Information
| Reference Data (Provide these details to our support team) | |
|---|---|
| Brand Name/s | Afe, Afe Power |
| StreetFX SKU | afe46-20102-1 |
| SFX Item ID | 4369707 |
| Accounting SKU | afe-46-20102-1 |
| Manufacturer SKU | 46-20102-1 |
| Manufacturer UPC | 802959465004 |
| Alternative References | 46-20102-1, AFE-46-20102-1 |
Intercoolers, BladeRunner GT Series, Aluminum, Natural, 3.50 in. Slip Fit Inlet/Outlet, Ford, 6.0L Diesel, Each
aFe BladeRunner GT Series intercoolers feature a bar and plate core design that outflows stock intercoolers by increasing heat dissipation over the much smaller tube and fin design used by the OEM. The unique BladeRunner end tanks are constructed out of 3/16 in. aluminum plates that incorporate seven Multi-Directional Vanes (MDV) throughout the intercooler. This aFe technology is used to direct hot air flow through the entire intercooler core, which allows for greater cooling. aFe BladeRunner GT Series intercoolers are100 percent TIG-welded by certified craftsmen for race-quality strength and durability. They are pressure tested at 200 psi.
| Product Attributes | |
|---|---|
| UPC | 802959465004 |
| Brand | AFE Power |
| Notes | 1/8 in. NPT auxiliary ports are provided for injection or sensors and include plugs if not used. |
| Quantity | Sold individually. |
| Part Type | Intercoolers |
| Product Line | aFe BladeRunner GT Series Intercoolers |
| Intercooler Color | Natural |
| Intercooler Inlet | Slip fit |
| Intercooler Outlet | Slip fit |
| Aftercooler Included | No |
| Intercooler Material | Aluminum |
| Intercooler Core Type | Air-to-air |
| Intercooler Inlet Size | 3.500 in. |
| Intercooler Pipe Color | Black |
| Intercooler Outlet Size | 3.500 in. |
| Intercooler Pipe Included | Yes |
| Intercooler Pipe Material | Aluminum |
| Manufacturer's Part Number | 46-20102-1 |
| Intercooler Mounting Brackets Included | Yes |
| Remote Mount Electric Water Pump Included | No |
| Aftercooler Remote Water Reservoir Included | No |
Compatibility
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