ExhstSysKt

The Large Bore HD Performance Cat-Back exhaust features 4" 409 stainless steel tubing with smooth curves and increased size to help remove restriction and keeps exhaust gasses flowing smoothly. The OE style band-clamps and bayonet style hangers make sure this system installs cleanly and easily. You will see increased performance and lower EGTs from this system. This system does not come with a tip.

Additional Information

Large Bore-HD 4 IN 409 Stainless Steel Cat-Back Exhaust System w/o Tip Ford Diesel Trucks 03-07 V8-6.0L (td)

Part Type

Exhaust System Kit

Product Overview

The aFe Large Bore HD Exhaust System eliminates the use of the restrictive diesel particulate filter (DPF) for maximum performance and extreme mileage gains. This free flowing exhaust system is constructed out of durable 4" 409 stainless steel and uses bayonet style hangers and band clamps for a clean installation. This system comes complete with all tubing, muffler, bayonet hangers, band clamps, thermocouple and pressure tap bungs.

You will be shocked at the performance and mileage improvement you will see from this system. This system requires the use of a controller with a DPF-delete function. All aFe exhaust systems are engineered and manufactured in our Corona, California manufacturing facility.

*Features*
• Bayonet Hangers - Swaged bayonet ends lock exhaust components into place for the most secure installation possible. Other manufacturers use less expensive bent hangers that allow tubes and parts to slide from side to side, causing premature wear and damage.
• Welded-on Hangers - Every hanger is thoroughly welded on each side to ensure a stronger connection, compared to other manufacturers who use only inferior floating hangers.
• Band Style Clamps - Premium-quality band clamps are used on critical joints to provide the tightest, leak-free seal possible. Other systems use common, less expensive U-bolt clamps.
• Mandrel Bent - All aFe tubing is 100% mandrel-bent. Mandrel bending ensures the tubing maintains its shape and size, providing smooth, unrestricted airflow. Standard tubing can lose as much as 20% of its diameter in sharp bends.

These additional application notes are supplied by the manufacturer and collated from multiple year ranges. Not all of these notes may apply to every year or every variant. Please contact a StreetFX agent for clarification if required.

• 2 Year Limited Warranty
• 4 in. Mandrel Bent 409 Stainless Steel Tubing
• Bayonet Style Hangers For Easy Installation
• High Flow Muffler
• Increased Horsepower And Torque
• Lower EGTs
• Maximum Flow

Important Notice relating to US Domestic Market Trucks & Pickups

Many US-market trucks and pickups are available in multiple cab and bed-length configurations (e.g., Single Cab, Extended Cab, Double/Crew Cab, CrewMax, 5.5ft/6.5ft/8ft beds, etc.). Exhaust system fitment can vary between these chassis versions.

Where available, we list all compatible vehicles, cab types, and bed lengths in the product description. However, depending on your exact configuration, some systems may require optional extension/mid-pipes or minor modification for correct fitment.

Because of these variations, please carefully check your cab configuration and bed length before purchasing. If you are unsure, or if your vehicle has been modified, please reach out to a StreetFX agent.

Images are supplied by the manufacturer and may be generic. While all efforts are made to provide accurate pictures, there may be differences in the actual product, such as colour, quantity, version, or included components. Please carefully review the description and specifications for details on inclusions or any variations. Some items may be sold individually or in sets, and images may occasionally depict additional products or quantities not included in your purchase. For assistance or clarification, please contact customer support.

Product Details

Product Downloads

#	Document Type	Download
1.	Installation Instructions

Installation guides, warranty details, and other supporting documents are provided by the supplier. In some cases, these files may originate from regions outside your locale, meaning instructions, warranty procedures, and images may not fully align with your specific vehicle or region (e.g., LHD vs. RHD differences, return policies, etc.). If you need clarification, please contact a StreetFX support agent.

Reference Information

Exhaust System, Large Bore HD, Cat-Back, Steel, Aluminized, Ford, 6.0L, Diesel, Kit

aFe Large Bore-HD exhaust systems are constructed from mandrel-bent 409 stainless steel tubing with high-quality band clamps and OE-style bayonet hangers. They use factory mounting locations to provide a quick, hassle-free installation. Also included with many of these diesel systems is a massive wrinkle-black powdercoated or polished 304 stainless steel tip with a laser-cut stainless steel aFe power badge.

aFe Large Bore-HD exhaust systems are the perfect combination of performance, fit, and value and feature:
• Leak-free 360 degree sealing
• Stable pipe location in high-vibration and high-heat conditions
• Bayonet tips hold hanger bushings in place for an OE-style fit
• Large diameter tubing provides maximum flow
• Smooth bends for low turbulence, increased horsepower and torque, and lower exhaust gas temperatures (EGTs)
• Slash-cut tips with intercooling vents reduce EGTs at the tailpipe (most applications)
• Available in DPF-back, cat-back, turbo-back, and downpipe-back configurations (varies by model)
• Select systems include dual outlets and exhaust tips

Note: Some of these systems are "Race Only" products sold solely for competition use. Their use is limited to closed-course racing that is formally sanctioned by a recognized racing organization. Any other use, including recreational off-road use, could be in violation of local, state, and federal laws.