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Afe

Afe

aFe EGR Coolers for 2004-2007 F-350 SUPER DUTY, F-250 2004-2005 EXCURSION - 46-90077 Cooler, Square Hookup, Stainless Steel, Natural, Ford, 6.0L Powerstroke Diesel, With Gaskets, Kit

SKU: AFE46-90077

EGR Coolers
Afe

Afe

aFe EGR Coolers for 2004-2007 F-350 SUPER DUTY, F-250 2004-2005 EXCURSION - 46-90077 Cooler, Square Hookup, Stainless Steel, Natural, Ford, 6.0L Powerstroke Diesel, With Gaskets, Kit

SKU: AFE46-90077

EGR Coolers
A$1,010.29
Available from MFR. This item is available from the manufacturer's distribution centre. The dispatch timeframe shown is an estimate based on historical order processing and release times for this part. This item is not held in our own warehouse, and actual dispatch timing may vary depending on manufacturer workload and logistics at the time of ordering.

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Description

aFe POWER EGR Cooler

No Core Charge! No Core Exchange! aFe Power is proud to introduce the square body direct replacement EGR Cooler for 2004-2007 V8-6.0L (td) Ford Power Stroke trucks. This EGR Cooler is a 100% new unit, not remanufactured. The cooler utilizes a thicker wall to extend life and resist failure. The unit is TIG welded and pressure tested at the factory. aFe simplifies the buying experience by not requiring a core charge nor a core exchange fee. New Construction: aFe EGR coolers are constructed from new stainless steel components. All connections are welded not brazed, for reliability. Direct-Flow Design: Thicker wall tubes resist clogging, resulting in extended life of the cooler. The heat exchanger tube wall thickness is more than twice as thick as the OE unit. Gasket Kit: The complete gasket kit includes all required components for the removal and replacement of the EGR cooler, Sold Separately. Also Fits: Ford Excursion 04-05 V8-6.0L (td). Emissions Disclaimer: This product does not require a CARB EO#.

Additional Information

BladeRunner EGR Cooler Square Ford Diesel Trucks 04-07 V8-6.0L (td)

Additional Application Notes
• Race Only; Square; Stainless Steel Components; Welded Connections; Gasket Kit Included

These additional application notes are supplied by the manufacturer and collated from multiple year ranges. Not all of these notes may apply to every year or every variant. Please contact a StreetFX agent for clarification if required.


Data: v2 - Desc: v4.2 - Upd: 2026-11-07 15:50:58

Data: v4.2 - Upd: 2026-11-07 16:47:05

Features

  • 2 Year Limited Warranty
  • All Connections Are Welded Not Brazed
  • All New Construction; Not A Repaired/Refurbished Unit
  • All Stainless Steel Construction
  • Direct Replacement
  • Improved Direct-Flow Design Prevents Failures
  • No Core Charge/No Exchange Charge
  • Pressure Tested

Images are supplied by the manufacturer and may be generic. While all efforts are made to provide accurate pictures, there may be differences in the actual product, such as colour, quantity, version, or included components. Please carefully review the description and specifications for details on inclusions or any variations. Some items may be sold individually or in sets, and images may occasionally depict additional products or quantities not included in your purchase. For assistance or clarification, please contact customer support.

Specifications

Product Details

Description:BladeRunner EGR Cooler Square
Part Number:afe46-90077

Reference Information

Reference Data (Provide these details to our support team)
Brand Name/s Afe, Afe Power
StreetFX SKU afe46-90077
SFX Item ID 4781624
Accounting SKU afe-46-90077
Manufacturer SKU 46-90077
Manufacturer UPC 802959461815
Alternative References AFE-46-90077

EGR Cooler, Square Hookup, Stainless Steel, Natural, Ford, 6.0L Powerstroke Diesel, With Gaskets, Kit

These aFe EGR Coolers utilize larger-than-OEM diameter tubes with a thicker wall to reduce clogging, extend life, and resist failure. They are manufactured from stainless steel with all connections TIG-welded, not braised, and pressure-tested at the factory. They feature a direct-flow design providing seven large diameter flow-through tubes to resist clogging, resulting in the extended life of the cooler. The heat exchanger tube wall thickness is more than twice as thick as the OEM versions.

Product Attributes
BrandAFE Power
Manufacturer's Part Number46-90077
Part TypeEGR Coolers
Product LineaFe EGR Coolers
UPC802959461815
EGR Cooler HookupSquare
EGR Cooler MaterialStainless steel
EGR Cooler ColorNatural
Gaskets IncludedYes
Mounting Hardware IncludedYes
RemanufacturedNo
QuantitySold individually.

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