EGR COOLER

BD's replacement Heavy Duty EGR Coolers for the 2003-2007 6.0L Ford Power Stroke Diesels use TIG welded 304L stainless 0.375 in. O.D. x 0.048 in. walled tubes to replace the OEM inner cores that have been known to fail due to weak brazed joints. The failure of the OEM units has caused coolant to leak into the cylinders creating a hydrolock condition which will cause sever engine damage. Water deflectors are added to increase turbulence to the coolant flow to aide in heat dissipation. These exchange units are pressure tested, include O-ring and threaded insert. No performance tuner required and will not activate the engine light.

Additional Information

EGR Cooler Replacement; w/Round Tube; Incl. EGT Cooler Round Flange/O-Ring;

Part Type

Exhaust Gas Recirculation (EGR) Cooler

Product Overview

BD Diesel Performance is unique among its peers in that it designs, manufactures and distributes a wide range of products specifically engineered for performance diesel applications. Located in Abbotsford, British Columbia, Canada, BD's state-of-the-art facility covers 65,000 square feet, and employs 60 plus highly-trained individuals. The BD name became recognized in 1989, when the company introduced the first exhaust brake for the burgeoning diesel pick-up truck market. BD's roots, however, actually date back to 1972, when Valley Fuel Injection, Ltd. first opened its doors. Today, Valley Fuel Injection and BD Diesel Performance are one, with eight specialty divisions that focus on diesel power train components: Fuel Injection Calibration Department, Exhaust Brake Manufacturing, Electronic Circuit Design and Assembly, Transmission and Torque Converter Design and Remanufacturing, Turbocharger Design, Installation and Research and Development. BD's comprehensive approach to the diesel performance aftermarket ensures not only quality products, but educated dealers and satisfied customers. Thank you for your interest in BD Diesel Performance!

These additional application notes are supplied by the manufacturer and collated from multiple year ranges. Not all of these notes may apply to every year or every variant. Please contact a StreetFX agent for clarification if required.

• 5 Year Limited Warranty
• 5-Year Limited Warranty
• Incl. O-Rings And Threaded Insert
• Includes O-ring and threaded insert
• Pressure Tested
• Prevents Premature Failure Due To Weak Brazed Joints
• Replacement Heavy Duty EGR Coolers for 2003-2007 6.0L Ford Power Stroke Diesels
• Replaces The OEM Inner Cores
• TIG Welded 304L Stainless 0.375 in. OD x 0.048 in. Walled Tubes
• TIG welded 304L stainless 0.375in.O.D. x 0.048in. walled tubes replace the OEM inner cores
• UPS Shipping Label Included To Return Back Core For Free USA ONLY
• Water Deflectors Added to Increase Turbulence To Flow
• Water deflectors added to increase turbulence to flow to aid in heat dissipation

Images are supplied by the manufacturer and may be generic. While all efforts are made to provide accurate pictures, there may be differences in the actual product, such as colour, quantity, version, or included components. Please carefully review the description and specifications for details on inclusions or any variations. Some items may be sold individually or in sets, and images may occasionally depict additional products or quantities not included in your purchase. For assistance or clarification, please contact customer support.

Product Details

Product Downloads

#	Document Type	Download
1.	Installation Instructions
2.	Catalog

Installation guides, warranty details, and other supporting documents are provided by the supplier. In some cases, these files may originate from regions outside your locale, meaning instructions, warranty procedures, and images may not fully align with your specific vehicle or region (e.g., LHD vs. RHD differences, return policies, etc.). If you need clarification, please contact a StreetFX support agent.

Reference Information